RAW MATERIAL PROCESSING AND WASTE RECYCLING LINE

This line is designed to process many different types of filling materials (such as fiber, microfiber, down, feather, polyurethane) and for the recovery of fabric, fiber and foam scraps from other processes.

The machines used to process raw materials are:

  • Loose feather and shredded foam loader mod. HL-400;
  • Fiber bale loader mod. HL-500;
  • High-capacity fiber bale loader mod. HL-1500;
  • Fiber opener mod. OF-550;
  • Ball fiber machine mod. BF-300;
  • Mixer mod. MX-500 for blends.

 

It is possible to use these materials for the production of finished products by filling pillows, cushions or other soft items with our blending machine  and our pre-weighing and blown filling systems mod. MAC. In addition, the shredding machine mod. SF-200 for recovering foam scraps and the fabric and fiber waste opener mod. SF-300 can also be incorporated into the line.

Once processed, these materials can also be marketed as loose product, intended for producers of various kinds of upholstered items and sold in large vacuum bags thanks to our cabin system mod. BV-100.

Controlled treatment of the raw material: maximum opening of the fiber, significant increase in volume, controlled blends

Recycling of waste materials and transformation into noble raw materials suitable for new products, avoiding waste and disposal costs

Accurate pre-weighing system and processing capacity of all raw materials and creation of mixtures with different components

Specific system for filling bags in depressurized cabins or for padding

Maximum quality standard of the finished product: homogeneity of filling and controlled mixing

Performance guaranteed thanks to the electronic management of the machinery that manages all the parameters for production change without mechanical interventions on the plant

Clean working environment and maximum hygiene in the treatment of raw materials

Quick payback: reduction in costs of disposal and transformation of waste into raw material to be reused for new products

Compact and modular line: each module of the line represents a process designed to reduce the use of space and adaptable to any customer environment.

Flexibility and long-lasting investment guarantee with step-by-step implementation of your system as your business requires it

Production data management and monitoring to support strategic and organizational decisions thanks to our Automation Intelligence software

MACHINES THAT COULD BE PART OF THE LINE

OF-550Fiber opening machine
Fiber opening machine
HL-1500High-capacity fiber bale loader
High-capacity fiber bale loader
HL-500Fiber bale loader
Fiber bale loader
HL-400Feather/shredded foam loader
Feather/shredded foam loader
MX-500Raw material mixing machine
Raw material mixing machine
SX-400Raw material storage silo
Raw material storage silo
BF-300Ball fiber machine
Ball fiber machine
BV-100
CABIN SYSTEM FOR FILLING TNT OR NYLON SACKS
MAC-600Pillow pre-weighing and filling machine
Pillow pre-weighing and filling machine (6 weighing units and 2 filling stations)
MAC-400Pillow pre-weighing filling machine
PRE-WEIGHING AND FILLING SYSTEM (4 weighing units and 2 filling stations)
MAC-300Pillow pre-weighing filling machine
Pillow pre-weighing filling machine (3 weighing units and 1 filling station)
MAC-200Pillow pre-weighing filling machine
Pillow pre-weighing filling machine (2 weighing units and 1 filling station)
FW-110Semi-automatic pillow filler
Semi-automatic pillow filler
FM-100Manual pillow filling machine
MANUAL PILLOW FILLING MACHINE
SF-200SF-200
Foam scraps shredding machine
SF-300
Fabric/fiber waste opening machine
CONSOLLE
Management console
DOMINODOMINO
Software that connects and controls machines for quick line installation
CALLISTOCALLISTO
Preventive maintenance software that monitors component status for optimized operation
CEREBROCEREBRO
Software that manages production orders and planning for process improvement

    The line shown is a configuration suggestion based on the most common use requirement.

    Each system must be analyzed and studied by our technicians to identify the most suitable solution for the required technical specifications.

    Call us or fill out the form below our team is at your disposal for any request.


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