TOYS, PET BEDS AND VARIOUS PADDED FILLING LINE

These lines are designed for manufacturing dog and cat beds and baskets, soft toys and stuffed objects of various sizes. We’ve presented two lines: one for a smaller and one for a higher production.

Here’s the configuration “Toys to begin”:

  • Shredding machine mod. SF-200 for scraps recovery;
  • Fiber bale loader mod. HL-500;
  • Fiber opener mod. OF-550;
  • Mixer mod. MX-500;
  • One or more fillers mod. FM-100 or FW-110;
  • Sewing machine mod. G164C, which can be used to close soft toys or some types of animal beds or various stuffed items;
  • Manual stuffing machine mod. HF-100;
  • Sealing machine with adjustable compression mod. LF-100.

 

For higher and more automized productions, the line can be the same, only implemented with extra machines:

  • Automatic multipack mod. MP-500, to stack items and reduce shipping space;
  • Automatic bagging machine mod. EB-500 EASY BAG with in-line bag formation for a single packed item.

Controlled treatment of the raw material: maximum opening of the fiber, significant increase in volume, controlled blends, recycling of waste materials

Accurate pre-weighing system and processing capacity of all raw materials and creation of mixtures with different components

Maximum quality standard of the finished product: homogeneous filling, precise stitching and labeling, perfect sealing of the bag, guaranteed vacuum (if required)

Performance guaranteed thanks to the electronic management of the machinery that manages all the parameters for production change without mechanical interventions on the plant

Clean working environment and maximum hygiene in the treatment of raw materials

Quick payback: reduction of labor, transport and storage costs thanks to efficient and automatic flows

Compact and modular line: each module of the line represents a process designed to reduce the use of space and adaptable to any customer environment.

Flexibility and long-lasting investment guarantee with step-by-step implementation of your system as the business requires it

Production data management and monitoring to support strategic and organizational decisions thanks to our Automation Intelligence software

MACHINES THAT COULD BE PART OF THE LINE

OF-550Fiber opening machine
Fiber opening machine
HL-1500High-capacity fiber bale loader
High-capacity fiber bale loader
HL-500Fiber bale loader
Fiber bale loader
HL-400Feather/shredded foam loader
Feather/shredded foam loader
MX-500Raw material mixing machine
Raw material mixing machine
SX-400Raw material storage silo
Raw material storage silo
BF-300Ball fiber machine
Ball fiber machine
MAC-600Pillow pre-weighing and filling machine
Pillow pre-weighing and filling machine (6 weighing units and 2 filling stations)
MAC-400Pillow pre-weighing filling machine
PRE-WEIGHING AND FILLING SYSTEM (4 weighing units and 2 filling stations)
MAC-300Pillow pre-weighing filling machine
Pillow pre-weighing filling machine (3 weighing units and 1 filling station)
MAC-200Pillow pre-weighing filling machine
Pillow pre-weighing filling machine (2 weighing units and 1 filling station)
FW-110Semi-automatic pillow filler
Semi-automatic pillow filler
FM-100Manual pillow filling machine
MANUAL PILLOW FILLING MACHINE
G164CPillow closing sewing machine
Pillow closing sewing machine
G164UG164U
SPECIAL SEWING MACHINE
GA-400-3Automatic cushion tufting machine
Automatic cushion tufting machine
HF-100Pillow stuffing / packaging machine
Pillow stuffing / packaging machine
EB-500 EASY BAGPillow flat packaging machine
Automatic pillow flat packaging machine
EB-400 EASY BAGSemi-automatic pillow flat packaging machine
SEMI-AUTOMATIC PILLOW FLAT PACKAGING MACHINE
HF-100Pillow stuffing / packaging machine
Pillow stuffing / packaging machine
LF-100Pillow compressing sealing machine
Pillow compressing sealing machine
MP-500Automatic pillow stacking machine
Automatic pillow stacking machine
MP-400Semi-automatic pillow stacking machine
SEMI-AUTOMATIC PILLOW STACKING MACHINE
MP-200Pillow stacking machine (twin pack)
Automatic pillow stacking machine (twin pack)
PP-100Automatic box filling machine
Automatic box filling machine
MD-100
Tunnel metal detector for inspecting, pillows, quilts and textiles
RT-100
ROUND TABLE WITH WHEELS
TT-100
Conveyor belt
SF-200SF-200
Foam scraps shredding machine
SF-300
Fabric/fiber waste opening machine
DOMINODOMINO
Software that connects and controls machines for quick line installation
CALLISTOCALLISTO
Preventive maintenance software that monitors component status for optimized operation
CEREBROCEREBRO
Software that manages production orders and planning for process improvement

    The line shown is a configuration suggestion based on the most common use requirement.

    Each system must be analyzed and studied by our technicians to identify the most suitable solution for the required technical specifications.

    Call us or fill out the form below our team is at your disposal for any request.


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